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Shanghai Gofun Machinery Co., Ltd.
Электронная почта yudaryl@163.com ТЕЛЕФОН: 86-021-59532925
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Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life
  • Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life
  • Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life
  • Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life
  • Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life
  • Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life
  • Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life
  • Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life
  • Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life
  • Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life

Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life

Место происхождения Шанхай
Фирменное наименование Gofun
Сертификация ISO, CE certification
Номер модели GFM-TPL
Подробная информация о продукции
Емкость:
Индивидуальные
Особенность:
Высокая эффективность, дешевая стоимость
Использование:
Производственная линия томатной пасты
Напряжение:
Индивидуальные
Гарантия:
1 год
Предоставляется послепродажное обслуживание:
Инженеры, доступные для обслуживания оборудования за рубежом
тип:
Линия обработки под ключ
Масса:
На основе конкретных машин
Материал:
СУС304
Состояние:
Новый
Выделить: 

Industrial tomato paste production line

,

High concentration tomato processing line

,

Aseptic filling tomato paste machine

Условия оплаты и доставки
Количество мин заказа
1 комплект
Цена
negotiable
Упаковывая детали
Международный стандартный пакет для доставки
Время доставки
90 дней
Условия оплаты
Т/Т,Л/К,Вестерн Юнион
Поставка способности
20 комплектов в год
Описание продукта

Energy Saving Tomato Paste Concentrate Line | Falling Film Evaporator | Low Steam Consumption

Complete Solution for Tomato Paste from Fresh Fruit

Our industrial tomato paste production line transforms fresh, ripe tomatoes into high-quality tomato paste with concentration up to 38°Brix. The line integrates washing, sorting, crushing, pre-heating, pulping, evaporation, sterilization and aseptic filling – all controlled by a centralized PLC system. Designed for 5 to 100 tons of fresh tomatoes per day, this line serves medium to large scale tomato processors worldwide.

Key Processing Stages

Washing & Sorting
Fresh tomatoes enter a bubble washer with high-pressure spray jets to remove soil, leaves and pesticide residues. An automatic sorting conveyor with manual inspection station allows workers to discard unripe or damaged fruits.

Crushing & Pre-heating
A hammer crusher breaks tomatoes into small pieces of 5 to 10 millimeters. The mash is then rapidly heated to 85 to 95 degrees Celsius in a tubular pre-heater. This step inactivates enzymes that would otherwise degrade viscosity and color. Both cold break at 60 to 70 degrees Celsius and hot break at 90 to 95 degrees Celsius configurations are available depending on desired paste viscosity.

Pulping & Refining
A double-stage pulping machine with rasper and refiner separates skins and seeds from the pulp. The first stage screen is 1.0 to 1.5 millimeters. The second stage screen is 0.4 to 0.6 millimeters. The result is smooth tomato puree with less than two percent fiber content.

Evaporation – Falling Film Technology
The core of our line is the falling film evaporator, which removes water under vacuum at 60 to 70 degrees Celsius. Compared to traditional forced circulation evaporators, our design reduces steam consumption by 30 to 40 percent and minimizes thermal damage to color and flavor. Available in single, double or triple effect configuration. Concentration range is from 5°Brix fresh juice up to 28 to 38°Brix paste.

Sterilization & Aseptic Filling
The concentrated paste passes through a scraped surface heat exchanger for UHT sterilization at 105 to 110 degrees Celsius for 15 to 30 seconds. After cooling to 25 to 30 degrees Celsius, the paste is aseptically filled into 200 liter aseptic bags in steel drums, 1000 liter aseptic bag-in-box totes, or 20 to 25 kilogram retail cartons with optional bag.

Why Choose Our Tomato Paste Line?

Our line delivers high yield of up to 18 to 20 percent paste from fresh tomatoes depending on total soluble solids of raw fruit. The falling film evaporator with optional thermal vapor recompression saves significant energy. Short time high temperature evaporation preserves natural red color. A fully automated clean-in-place system is integrated for all wet parts. We provide complete turnkey service including layout design, installation, commissioning and operator training.

Who Buys This Line?
Tomato paste processors, juice concentrate manufacturers, export-oriented food factories, and co-op processing centers.

Contact our engineering team with your daily fresh tomato input and target Brix for a customized line drawing and quotation.

Complete Production Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life 0
Key Features
  • Food-grade 304 stainless steel construction meeting FDA/CE standards
  • Intelligent temperature control (±1℃ precision) for consistent quality
  • Energy-saving design reducing operational costs by 25-30%
  • Customizable capacity from 500kg/h to 10t/h
  • PLC smart control system for automated operation
  • Easy-to-clean structure with minimal maintenance requirements
  • Versatile for various sauce types and packaging formats
Technical Specifications
Product Name One-stop solution for tomato processing line
Fresh Fruit Input Capacity 500kg per hour ~ 25 tons per hour
Raw Material Fresh tomato, tomato paste
End Product Tomato paste, tomato sauce or ketchup, tomato juice, etc
Final Product Brix 28%~30%, 36%~38%
Main Machine Material Food grade SUS304 or SUS316
Warranty 12 months after commissioning
This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this line efficiently manufactures various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages.
Raw Material Preparation
The system includes comprehensive screening and cleaning components, where a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers thoroughly cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying mechanisms prevent damage to tomato skins, establishing a pristine base for processing.
Crushing and Pulping
Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.
Concentration and Sterilization
Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in a low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.
Final Product Packaging
Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.
Final Products & Packaging
Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life 1

Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life 2
Available Packaging Options
  • Aseptic bags
  • Metal cans
  • Sachets
  • Stand-up pouches
  • PP containers
  • Glass bottles
  • PET bottles
  • Gable tops
Comprehensive Solutions
Technical Support
  • Technical consultation
  • Customized proposal design
  • Equipment manufacturing
Implementation Services
  • Installation, commissioning, and on-site training
  • One-year after-sales guarantee
  • Lifelong service
Additional Support
  • Package design and purchasing support
  • Marketing suggestions
  • Factory building and design
After-Sales Service
  • Debugging equipment
  • Overseas technical support
  • Overseas equipment maintenance
  • English speaking engineers available
Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life 3 Industrial Tomato Paste Production Line with High Concentration, Aseptic Filling for Long Shelf Life 4

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13524920822
Зал 1309-1313, № 3, площадь Тонгда, город Антин, район Цзядин, Шанхай, Китай
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