Apple Juice Processing Line with HPP UHP 20T Day Capacity

Core Equipment System and Technical Points of Apple Deep Processing
1. Pretreatment Equipment
Intelligent Sorting System
Visual Sorting Machine: Utilizes a high-precision camera to identify mold spots as small as 0.1 mm², ensuring the removal of inferior products. Alternatively, a fruit inspection conveyor platform can facilitate manual selection.
Ultrasonic Cleaning Pool: Works in conjunction with a vibrating screen to achieve thorough decontamination.
Peeling and Core Removal Equipment
Core Removal Machine: Effectively and precisely removes the apple core.
Adaptive Peeling Machine: Uses food-grade stainless steel blades, achieving a peeling rate of ≥98%.
2. Core Processing Equipment
Spiral Juicer: Efficiently extracts juice with a processing capacity of 5-10 tons per hour, ideal for large-scale production.
Microwave Drying Machine: Operates at a drying speed 3-5 times faster than traditional hot air methods, with precise temperature control within ±1°C.
UHT Sterilization System: Provides instant sterilization at 135°C, retaining vitamin C, with a production capacity of 4,000 bottles per hour.
III. Auxiliary System
Fermentation Equipment: Features an intelligent fermentation tank that accurately controls temperature and humidity.
Vacuum Sugar Dipping Equipment: Enhances sugar absorption rates by 40%.
Packaging Equipment
Isobaric Filling Machine: Incorporates nitrogen preservation technology to enhance product shelf life.
Heat Shrink Packaging Machine: Enables automatic labeling for efficient packaging.

Product description of the apple processing line

Shanghai Gofun Machinery Co., Ltd. is a premier company focused on the research, development, and sales of fruit and vegetable processing machinery. With extensive engineering project experience, robust technical expertise, and a commitment to innovation, Gofun has positioned itself as a key player in the industry. By incorporating advanced European mechanical design principles, the company has achieved significant advancements in processing techniques and equipment for fruit juice, jam, dried fruit, and beverages.

Dedicated to offering comprehensive processing and packaging solutions, Gofun supports daily processing capacities ranging from 10 to 1,500 tons. The company excels in selecting the most suitable production technologies and developing cost-effective equipment tailored to specific client needs. They have made noteworthy contributions to the advancement of processing equipment for various produce, including tomatoes, apples, mangoes, peaches, and broccoli, across regions in China such as Xinjiang, Inner Mongolia, Gansu, and Guizhou, earning high praise from users.

Additionally, Gofun's products are recognized not only in Africa, Southeast Asia, and South America but also in developed markets like Europe and North America.

The apple and pear processing production line from Shanghai Gofun Machinery Co., Ltd. stands out for its efficiency, water conservation practices, high extraction rates, strict product safety and quality standards, and comprehensive safety protocols for operators.

Main parameters of the apple production line

Key process of the apple processing line

Now Shanghai Gofun machinery company will introduce the information of apple pulp puree or apple paste concentrate processing line to show it works.

1. Discharge platform

When fresh apples arrive, they are often unloaded by large trucks. So design unloading platform to unload fresh apples from truck with water gun and transport fresh apples to production line with water. In addition, the unloading area has another function of pre-washing fresh apples before processing.

2. Elevator

This machine is used to delivery fresh apple from outside the building to inside.

3. Washing

Fresh apples should be carefully washed before removing the skin and seeds. Additional cleaning stages can be added if cleaning requirements are high. It is also possible to add ultrasonic cleaning and ozone cleaning to enhance the cleaning effect.

4. Sorting

After washing, the surface of apple is clean, we can check the situation of all the fruit by human eye, and sort out the bad apples by human.

5. Crushing

The GFM-FC series crushers have the most advanced working principle, higher manufacturing precision and highest crushing capacity. Mainly used for crushing various fruits and vegetables, such as tomatoes, apples, pears, strawberries, celery, etc. It can finely grind the raw material and improve the working effect of the following process. This machine consists of feed hopper, side cover, frame, main shaft, bearing seat, motor, motor structure, discharge hopper, etc.

6. Preheating

A pre-heater is used to heat the crushed material and the temperature is generally adjustable from 45°C to 85°C. This processing step helps improve the juice yield in the next step and can also preserve the color and taste of the final product.

7. Belt type juice extractor

Gofun researched advanced foreign technology to create the belt press. This is an efficient press, which is very important as it can increase the juice capacity while processing fruit and vegetable juices. Used for squeezing apples, pears and other fruits and vegetables. More than 70% fruit juice. Energy saving and automatic control.

9. Sterilizing

Apple puree and applesauce are made in a tube sterilizer. Sterilization temperature and exposure time are adjustable. This machine maintains an ultra-high temperature of approximately 115°C for 30 seconds and then immediately cools to room temperature. This maximizes the taste and nutritional content of your apple puree or applesauce concentrate. The entire system is under programmable control. The operating system adopts a man-machine interface image that helps intuitively understand the working status of each component of the equipment.

10. Aseptic Filling

Aseptic filling machines are used in conjunction with test-type sterilizers. This is a closed loop. Prior to production, loops are fully sterilized to provide a sterile environment. The filling chamber is also vapor protected, ensuring that the filling medium is also sterile. Security - Provides various security methods. Adopts mirror welding technology to achieve clean and smooth welding. Independent control panel. The sterilizer is provided with his CIP and Auto SIP. It can be easily adjusted to accommodate various capacities and sizes of sterile bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the apple sauce or ketchup.